鎂(mei)鉻磚(zhuan)(zhuan)(zhuan)是含MgO 55%?80%、鋼包用(yong)(yong)(yong)(yong)鎂(mei)碳磚(zhuan)(zhuan)(zhuan)Cr2O3 8%?20%的堿性耐火(huo)材(cai)料(liao)制(zhi)品轉爐(lu)用(yong)(yong)(yong)(yong)鎂(mei)碳磚(zhuan)(zhuan)(zhuan)電爐(lu)噴補料(liao),轉爐(lu)用(yong)(yong)(yong)(yong)鎂(mei)碳磚(zhuan)(zhuan)(zhuan)以(yi)方(fang)鎂(mei)石(shi)、復合(he)(he)尖晶石(shi)及(ji)少量硅(gui)酸鹽相所(suo)構成。復合(he)(he)尖晶石(shi)包括MgAl2O4、MgFe2O4、MgCr2O4和(he)FeAl2O4等(deng)尖晶石(shi)固溶體。鎂(mei)鉻磚(zhuan)(zhuan)(zhuan)在20世紀60年(nian)代(dai)以(yi)后由于原料(liao)純度(du)(du)和(he)燒成溫(wen)度(du)(du)的提高(gao)而得到迅速(su)發展,目前鎂(mei)鉻磚(zhuan)(zhuan)(zhuan)按生產方(fang)法的不(bu)同(tong)可分為普通(tong)磚(zhuan)(zhuan)(zhuan)、直接結合(he)(he)磚(zhuan)(zhuan)(zhuan)、共同(tong)燒結磚(zhuan)(zhuan)(zhuan)、再結合(he)(he)磚(zhuan)(zhuan)(zhuan)和(he)熔鑄磚(zhuan)(zhuan)(zhuan)等(deng)。這是傳統產品,以(yi)鉻礦做粗顆(ke)粒,鎂(mei)砂做細粉。或者(zhe)是兩種(zhong)材(cai)料(liao)采用(yong)(yong)(yong)(yong)級配顆(ke)粒組成,燒成溫(wen)度(du)(du)一般為1550,1600℃。
多(duo)(duo)粒(li)級(ji)物料(liao)(liao)(liao)篩(shai)(shai)分(fen)(fen)設備的(de)(de)選用(yong)(yong)與布置(zhi)耐火材(cai)料(liao)(liao)(liao)生產中(zhong)常用(yong)(yong)的(de)(de)篩(shai)(shai)分(fen)(fen)設備為(wei)(wei)二(er)層(ceng)(ceng)(ceng)篩(shai)(shai)或(huo)三(san)層(ceng)(ceng)(ceng)篩(shai)(shai)。電(dian)爐(lu)噴(pen)補料(liao)(liao)(liao)布置(zhi)型式按前面介紹的(de)(de)平行或(huo)垂直布置(zhi)即可(ke)。但是隨著(zhu)耐火材(cai)料(liao)(liao)(liao)行業技術的(de)(de)不(bu)斷發展,對(dui)耐火材(cai)料(liao)(liao)(liao)的(de)(de)要(yao)求提高,在(zai)實際生產中(zhong)必(bi)須采用(yong)(yong)更(geng)多(duo)(duo)的(de)(de)粒(li)級(ji)配料(liao)(liao)(liao)以求提高制品(pin)的(de)(de)理化指標,這就(jiu)要(yao)求應用(yong)(yong)四層(ceng)(ceng)(ceng)或(huo)更(geng)多(duo)(duo)層(ceng)(ceng)(ceng)的(de)(de)篩(shai)(shai)分(fen)(fen)設備。生產實踐(jian)證明,四層(ceng)(ceng)(ceng)篩(shai)(shai)若一體(ti)布置(zhi)其篩(shai)(shai)分(fen)(fen)效率較低,為(wei)(wei)此可(ke)采用(yong)(yong)兩(liang)臺雙層(ceng)(ceng)(ceng)篩(shai)(shai)串聯的(de)(de)布置(zhi)形式,這種分(fen)(fen)體(ti)式結(jie)構的(de)(de)篩(shai)(shai)分(fen)(fen)效率有較大(da)提高。
高鋁磚耐火度1770-1790℃,三氧化鋁(Al2O3)含量大于48%的一種耐火磚。鋼包輕燒鎂球其特點是:耐壓強度高、耐火度高。耐沖擊性好、抗腐蝕強、抗渣性優良、使用壽命長,荷重化溫度高,高溫下的結構強度高。鎂磚耐火度達2000℃以上,以燒成鎂砂為主要原料,經機壓成型后在1500℃左右的高溫燒成的制品。輕燒鎂球加工因其高(gao)溫性能(neng)好(hao),抗冶金爐渣能(neng)力強,被廣泛(fan)應用(yong)于鋼(gang)鐵(tie)工業煉鋼(gang)爐襯和混鐵(tie)爐等,目前轉(zhuan)爐層用(yong)鎂(mei)磚(zhuan)(zhuan)多為燒成鎂(mei)磚(zhuan)(zhuan)和鎂(mei)硅磚(zhuan)(zhuan)。耐火(huo)磚(zhuan)(zhuan)里面、黏土磚(zhuan)(zhuan)、高(gao)鋁磚(zhuan)(zhuan)、鎂(mei)磚(zhuan)(zhuan),其中的鎂(mei)磚(zhuan)(zhuan)耐火(huo)溫度比較高(gao),高(gao)達(da)2000多度;其次是(shi)高(gao)鋁磚(zhuan)(zhuan),耐火(huo)溫度為1770-1790度;然后是(shi)黏土磚(zhuan)(zhuan)。
耐(nai)(nai)(nai)火(huo)磚(zhuan)里面(mian)(mian),黏土磚(zhuan)、高鋁磚(zhuan),鎂磚(zhuan),哪種材質的磚(zhuan)耐(nai)(nai)(nai)火(huo)溫(wen)度(du)(du)高?電(dian)爐噴補料(liao)在耐(nai)(nai)(nai)火(huo)磚(zhuan)里面(mian)(mian)耐(nai)(nai)(nai)火(huo)溫(wen)度(du)(du)要和荷重(zhong)軟化(hua)(hua)溫(wen)度(du)(du)區分開(kai),一個是(shi)測試產品的原(yuan)料(liao)含(han)量(liang)(liang)及(ji)難熔程度(du)(du),一個是(shi)模擬正(zheng)常的使用溫(wen)度(du)(du),哪種材質的磚(zhuan)耐(nai)(nai)(nai)火(huo)溫(wen)度(du)(du)高?下面(mian)(mian)請看詳細介紹。粘(zhan)土磚(zhuan)耐(nai)(nai)(nai)火(huo)度(du)(du)波(bo)動(dong)于1580?1750℃,氧化(hua)(hua)鋁含(han)量(liang)(liang)Al2O3含(han)量(liang)(liang)在48%,是(shi)由(you)耐(nai)(nai)(nai)火(huo)粘(zhan)土及(ji)其(qi)熟料(liao)經粉碎、混合、成型(xing)、干(gan)燥(zao)和炔(gui)給等工序而(er)制成的耐(nai)(nai)(nai)火(huo)磚(zhuan)。粘(zhan)土制品屬于弱酸(suan)性(xing)的耐(nai)(nai)(nai)火(huo)制品,隨SiO2含(han)量(liang)(liang)增加其(qi)酸(suan)性(xing)增強(qiang)。它對酸(suan)性(xing)具有一定的侵蝕抵抗能力,而(er)對堿(jian)性(xing)侵蝕抵抗能力較差。
鱗片(pian)(pian)石(shi)墨(mo)具有(you)以下特性(xing)電(dian)爐用(yong)鎂碳(tan)磚(zhuan)鎂碳(tan)磚(zhuan)廠家1.耐高(gao)(gao)(gao)溫(wen)型石(shi)墨(mo)的熔(rong)點(dian)(dian)為3850℃±50℃,沸點(dian)(dian)為4250℃,鎂碳(tan)磚(zhuan)價(jia)格即使經超(chao)(chao)高(gao)(gao)(gao)電(dian)弧灼(zhuo)燒,質量的損失很(hen)小(xiao),線膨(peng)脹系數也很(hen)小(xiao)。石(shi)墨(mo)強度隨溫(wen)度提高(gao)(gao)(gao)而(er)(er)加強,在(zai)2000℃時(shi),石(shi)墨(mo)強度提高(gao)(gao)(gao)一倍(bei)(bei)2.導電(dian)、導熱(re)性(xing)。石(shi)墨(mo)的導電(dian)性(xing)比一般非金屬礦高(gao)(gao)(gao)一倍(bei)(bei)。導熱(re)性(xing)超(chao)(chao)過超(chao)(chao)過鋼、鐵、鉛等金屬材料(liao)。熱(re)導率隨溫(wen)度提升高(gao)(gao)(gao)而(er)(er)降低,甚至(zhi)在(zai)極高(gao)(gao)(gao)的溫(wen)度下,石(shi)墨(mo)呈絕熱(re)體。3.潤滑性(xing)。石(shi)墨(mo)的潤滑性(xing)取決于石(shi)墨(mo)鱗片(pian)(pian)的大(da)小(xiao),鱗片(pian)(pian)越(yue)(yue)大(da),摩擦(ca)系數越(yue)(yue)小(xiao),潤滑性(xing)能越(yue)(yue)好(hao)
其特點(dian)是(shi)操(cao)作簡單、附著率高(gao)且能迅速燒(shao)結。但(dan)因(yin)(yin)含(han)水(shui)量大,順(shun)粒較(jiao)(jiao)細,故收縮也較(jiao)(jiao)大。同時,因(yin)(yin)噴(pen)(pen)(pen)補(bu)(bu)層(ceng)較(jiao)(jiao)薄,耐用(yong)(yong)性也不太好。半(ban)干法(fa)噴(pen)(pen)(pen)補(bu)(bu)是(shi)將耐火集料(liao)、結合(he)(he)劑(ji)、添加劑(ji)等組成的混(hun)合(he)(he)料(liao),通過噴(pen)(pen)(pen)槍化端(duan)的水(shui)環孔眼(yan)與水(shui)混(hun)合(he)(he),并(bing)由壓(ya)縮空(kong)氣噴(pen)(pen)(pen)射到噴(pen)(pen)(pen)補(bu)(bu)面上(shang)的一種方法(fa),水(shui)的用(yong)(yong)量可根據噴(pen)(pen)(pen)補(bu)(bu)情況隨時調整,一般波(bo)動在(zai)10?20%之間,這比濕法(fa)噴(pen)(pen)(pen)補(bu)(bu)用(yong)(yong)水(shui)量要(yao)低得多。因(yin)(yin)此(ci),噴(pen)(pen)(pen)補(bu)(bu)層(ceng)體(ti)積密度大,收縮較(jiao)(jiao)小,可獲(huo)得較(jiao)(jiao)厚的噴(pen)(pen)(pen)補(bu)(bu)層(ceng),耐用(yong)(yong)性較(jiao)(jiao)好,但(dan)回彈量稍高(gao)于濕法(fa),該(gai)噴(pen)(pen)(pen)補(bu)(bu)方法(fa)采用(yong)(yong)比較(jiao)(jiao)普遍(bian)。